RDX-XL

Automated Coating Systems

The RDX-XL Coating Systems from Harland Medical Systems are production scale coaters for applying and curing medical device coatings. Available in four models, the RDX-XL Series integrates both dip-coating and ultraviolet-curing processes in one compact unit, making it ideal for coating catheters, guidewires, pacing leads and similar devices. Its modular construction allows you to select the predesigned feature packages and automation level required for your application without the long lead times and high costs associated with custom designed equipment.

Features

Additional Features & Quick Specifications

  • 100 to 195 cm total part length
  • 95 to 170 cm coating length
  • 12 device capacity per batch
  • Servo motor-controlled motion control
  • Dual coating solution capability
  • Can do a maximum of 10 coats
  • Adjustable extraction speed
  • Durable construction of stainless steel, anodized aluminum and powder coated steel

RDX-XL Model Comparison

RDX-XL100 RDX-XL150 RDX-XL175 RDX-XL195
Maximum Overall Device Length* 100 cm 150 cm 175 cm 195 cm
Maximum Coated Length* 95 cm 150 cm 170 cm 170 cm
Outside Dimensions H 75.5 in, W 60 in, D 30 in H 98 in, W 60 in, D 30 in H 106 in, W 60 in, D 30 in H 113 in, W 60 in, D 30 in

*Riser accessory and custom coater heights are also available to meet your device and coated length needs

RDX-XL Dip Coating

Dip Coating

Devices are lowered into individual solution tubes with a funnel opening. A dual solution option lets you incorporate a second coating solution into your coating protocol.

UV Curing

Ultraviolet light sources provide ample curing power for today’s UV cured coating chemistries. Lights can be added to the prewired modules to handle up to 170 cm of coated length.

RDX-XL UV Curing
RDX-XL Cassette Rack

Removeable Cassette

The removeable cassette can be loaded with fresh parts outside the coater while another batch is being processed to maximize efficiency.

Accessories, Consumables & Options

Accessories

RDX Accessories

Type Part # Description
Cassette 115011 Cassette, 12 position offset  w/o device holders
Cassette 115249 Cassette, 18 position   w/o device holders
Radiometer 111616 UV Radiometer Kit, narrow band: Includes handheld meter with attachment cable and narrow band (330-340 nm)
Radiometer 111617 UV Radiometer Kit, wide band: Includes handheld meter with attachment cable and wide band (250-400 nm)
Radiometer 111615 UV Detector, narrow band (330-340 nm) with cable (no meter)
Radiometer 111614 UV Detector, wide band (250-400 nm) with cable (no meter)
Radiometer 102090 UV Radiometer and Carrying Case (w/o detector/filter/diffuser)
Cassette 115248 Cassette UV detector, 12 position, staggered
Cassette 115242 Cassette UV detector, 18 position, staggered
Cassette 115290 Cassette UV detector, 12 position, in-line
Cassette 121530 Assy, Stand, Adjustable, Cassette
Cassette 903126 Assy, Stand, Adjustable, Double Sided Cassette
Cassette 904134 Kit, Caster, Cassette Stand
Device Adaptor 112654 Collet Kit with Nut and 1/32, 1/16, 3/32, 1/8 Collets, adapter for cassette
Device Adaptor 110569 Alligator clip fixture
Device Adaptor 102572 Quick-load button release fixtures, up to 0.090 in shaft diameter
Device Adaptor 109530 Button release guidewire fixtures for 0.014 in diameter
Device Adaptor 121555 Button release guidewire fixture, shaft sizes up to 0.060 in. dia., anodized aluminum
Device Adaptor 103265 Compression guidewire fixture for wire dia 0.030-0.035 in.
Device Adaptor 103265 Compression guidewire fixture for wire dia 0.030-0.035 in.  With thru hole
Device Adaptor 102842 Compression seal for compression guidewire fixture 0.25"x  0.25"OD x 0.035" ID
Device Adaptor 109240 Guidewire quick insert gripper fixture (0.010 - 0.022 in dia)
Device Adaptor 111023 Guidewire quick insert gripper fixture (0.026 - 0.050 in dia)
Device Adaptor 118497 Guidewire quick insert gripper fixture (0.010 - 0.022 in dia) with thru-hole
Device Adaptor 118498 Guidewire quick insert gripper fixture (0.026 - 0.050 in dia) with thru-hole
Device Adaptor 118872 Guidewire quick insert gripper fixture (0.045 - 0.068 in dia) with thru-hole
Device Adaptor 118873 Guidewire quick insert gripper fixture (0.045 - 0.068 in dia)
Device Adaptor 105347 Male Luer fitting device fixtures
Device Adaptor 901497 Twist-lock adapter for custom fixtures
Mandrels 118566 Mandrel Adapter 12-20 FR
Mandrels 118567 Mandrel Adapter 22-26 FR
Mandrels 119050 Mandrel Adapter 13 FR
Mandrels 119051 Mandrel Adapter 14 FR
Mandrels 119052 Mandrel Adapter 15 FR
Mandrels 119063 Mandrel Adapter 13 FR - 15 FR
Mandrels 119318 Mandrel Adapter 10 - 18 FR
Mandrels 121453 Mandrel Adapter 10 - 19 FR
Mandrels 121459 Mandrel Adapter 20 - 26 FR
Mandrels 122059 Mandrel Adapter 12 - 26 FR
Mandrels 122258 Mandrel Adapter 18 FR - 24 FR
Mandrels 900498 Mandrel Adapter 13 - 16 FR
Mandrels 900505 Mandrel Adapter 19 - 26 FR
Mandrels 900507 Mandrel Adapter 18 - 19 FR
Mandrels 902729 Mandrel Adapter 12 FR - 18 FR
Mandrels 903036 Mandrel Adapter 16 FR
Mandrels 903037 Mandrel Adapter 18.5 - 20 FR
Mandrels 118568 Mandrel, 12-20 FR
Mandrels 118569 Mandrel, 22-26 FR
Mandrels 119041 Mandrel, 13 FR
Mandrels 119044 Mandrel, 14 FR
Mandrels 119047 Mandrel, 15 FR
Mandrels 119316 Mandrel, 10-18 FR, 33cm Lg
Mandrels 119317 Mandrel, 20-26 FR, 33cm Lg
Mandrels 119319 Mandrel, 10-18 FR, 45cm Lg
Mandrels 119320 Mandrel, 20-26 FR, 45cm Lg
Mandrels 119321 Mandrel, 10-18 FR, 65cm Lg
Mandrels 119322 Mandrel, 20-26 FR, 65cm Lg
Mandrels 121405 Mandrel, 10-21 FR, 33cm Lg
Mandrels 121406 Mandrel, 22-26 FR, 33cm Lg
Mandrels 121447 Mandrel, 10-19 FR, 33cm Lg
Mandrels 121455 Mandrel, 10-19 FR, 65cm Lg
Mandrels 121457 Mandrel, 20-26 FR, 33cm Lg
Mandrels 121461 Mandrel, 20-26 FR, 65cm Lg
Mandrels 121807 Mandrel, 12-22 FR, 85cm Lg
Mandrels 902726 Mandrel, 12-18 FR, 35cm Lg
Mandrels 121403 Shaft | FR10 - 19 Mandrel | 33cm LG
Mandrels 903049 Assy, Coating Mandrel, Dilator, 36cm, BSC
Mandrels 119064 Mandrel | Quick Change | 13-15 French
Mandrels 903040 Assy, Coating Mandrel, Dilator, 46cm, BSC
Mandrels 121404 Shaft | FR20 - 26 Mandrel | 33cm LG
Mandrels 121460 Shaft | FR20 - 26 Mandrel | 65cm LG
Mandrels 121446 Flair Base | FR 10 - 19 Mandrel
Mandrels 121454 Shaft | FR10 - 19 Mandrel | 65cm LG
Mandrels 907185 Assy, Cassette Adapter, Push Wire
Mandrels 905663 Assy, Mandrel, 107cm Device, Cust 542
Device Adaptor 904315 Clip | Connector | Device Holder
Device Adaptor 902798 Assy, Part Adapter, Zoll
Device Adaptor 903844 Assy, Ball Collet, .070 Thru, .082-.098 in.
Device Adaptor 112522 Assy, Device Fixture, Custom
Device Adaptor 904137 Assy, Device Holder, Catheter
Device Adaptor 119214 Adapter | 1/4-20 to 1/4-28 | 3/4 in.
Device Adaptor 904797 Assy, Tapered Plug, Weighted, 18 g
Mandrels 119264 Flair Base | FR13-15 Mandrel
Mandrels 903050 Assy, Coating Mandrel, Dilator, 28cm, BSC
Mandrels 119265 Shaft | FR13-15 Mandrel
Mandrels 906930 Assy, Adapter, 19F-27F Mandrel
Mandrels 115009 Shaft | Extended | 5/16 Diam. | Rotation Sensing
UVM 903104 Kit | UV Module Packaging
Device Adaptor 102161 Alligator Clip | 8-32 Thread | Nickle-Plated Steel
Radiometer 118849 Block | Mount | Detector | Radiometer
Radiometer 115245 Bracket | Fixture | Radiometer | Gen III
Radiometer 121139 Radiometer | Detector | 250nm Band Filter
Cassette 109835 Assy, Cassette, 6 Device, 5/16 Shaft
Crate 902924 Crate | RDX-XL 195 | Skid Only
Device Adaptor 104816 Tube Fitting | Nylon | Quick-Turn | M x M Thread | 1/4 Tube Fitting | 1/4-28 Thr
Cassette 902630 Assy, Custom Cassette, 12 Position, Rotation, Extended Bolts, Inserts, RDX-XL
Device Adaptor 101648 Collet Kit with Nut and 1/32 | 1/16 | 3/32 | 1/8 Collets
Device Adaptor 121085 Fitting | Female Leur x 1/4-28 Male | Nylon
Mandrels 119065 Plug | Tappered | .042 | Tapered
Device Adaptor 121260 Adapter | Cassette | 14FR | IDX
Consumables

RDX Consumables

Type Part # Description
Solution Tubes 904093 Weldment, 25cm Frame Riser, RDX-XL, Gen III
Solution Tubes 905433 Weldment, 50cm Frame Riser, RDX-XL, Gen III
Solution Tubes 905434 Weldment, 75cm Frame Riser, RDX-XL, Gen III
Solution Tubes 905435 Weldment, 100cm Frame Riser, RDX-XL, Gen III
Solution Tubes 902575 Weldment | Pin off Center | Rigid Tube | 3/4 ID x 65 cm
Solution Tubes 902574 Weldment | Pin on Center | Rigid Tube | 3/4 ID x 65 cm
Solution Tubes 902810 Weldment | Pin off Center | RigidTube | 3/4 in. x 85 cm
Solution Tubes 121790 Weldment | Custom | Solution Tube | Dual Solution | 1 in. x 85 cm
Solution Tubes 121788 Weldment | Custom | Solution Tube | Dual Solution | 1 in. x 85 cm
Bulb 101736 Bulb / UVB / 400W
Solution Tubes NA LDPE | Blue
Solution Tubes NA LDPE | Orange
Solution Tubes NA LDPE | White
Filter 119463 HEPA Filter | 4-3/4 in. x 40 in. x 1 in. | Metal Frame w/ Gasket
Filter 103508 Filter | Electrostatic 20 in. x 20 in.
Filter 113860 Filter | Electrostatic 16 in. x 24 in.
Solution Tubes 903465 Solution Tube | Rectangular 3.75 x .875 | 75 cm | RDX-XL
Bulb 119368 Bulb | Fluorescent | 350BL | 30W | 36 in. LG
Bulb 903816 UV Bulb | Fusion Light | BH9H
Options

RDX Options

Type Part # Description
Dip Modules 119059 Dip Module, single solution, RDX-XL 100, 18 position, 50 cm deck height, J-tubes
Dip Modules 120827 Dip Module, dual solution, RDX-XL 100, 12 position, 25 cm deck height, J-tubes
Dip Modules 120979 Dip Module, dual solution, RDX-XL 100, 12 position, 50 cm deck height, J-tubes
Dip Modules 904431 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 100, 12 position, 25 cm deck height, J-tubes
Dip Modules 904432 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 100, 12 position, 50 cm deck height, J-tubes
Dip Modules 122528 Dip Module, single solution, RDX-XL 150, 18 position, 50 cm deck height, J-tubes
Dip Modules 119125 Dip Module, dual solution, RDX-XL 150, 12 position, 25 cm deck height, J-tubes
Dip Modules 122184 Dip Module, dual solution, RDX-XL 150, 12 position, 50 cm deck height, J-tubes
Dip Modules 904429 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 150, 12 position, 25 cm deck height, J-tubes
Dip Modules 904430 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 150, 12 position, 50 cm deck height, J-tubes
Dip Modules 119902 Dip Module, single solution, RDX-XL 175, 18 position, 25 cm deck height, J-tubes
Dip Modules 115812 Dip Module, dual solution, RDX-XL 175, 12 position, 25 cm deck height, J-tubes
Dip Modules 115207 Dip Module, dual solution, RDX-XL 175, 12 position, 50 cm deck height, J-tubes
Dip Modules 904428 Dip Module, dual solution, RDX-XL 175, 12 position, 75 cm deck height, J-tubes
Dip Modules 904426 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 175, 12 position, 25 cm deck height, J-tubes
Dip Modules 904427 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 175, 12 position, 50 cm deck height, J-tubes
Dip Modules 904428 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 175, 12 position, 75 cm deck height, J-tubes
Dip Modules 904288 Dip Module, single solution, RDX-XL 175, 18 position, 25 cm deck height, J-tubes
Dip Modules 121306 Dip Module, dual solution, RDX-XL 195, 12 position, 25 cm deck height, J-tubes
Dip Modules 120967 Dip Module, dual solution, RDX-XL 195, 12 position, 50 cm deck height, J-tubes
Dip Modules 900865 Dip Module, dual solution, RDX-XL 195, 12 position, 75 cm deck height, J-tubes
Dip Modules 904423 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 195, 12 position, 25 cm deck height, J-tubes
Dip Modules 904424 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 195, 12 position, 50 cm deck height, J-tubes
Dip Modules 904425 Dip Module, dual solution, 1/2 inch tubes, RDX-XL 195, 12 position, 75 cm deck height, J-tubes
Dip Modules 905860 Dip Module, Dual Solution, RDX-XL 195, 75cm deck height, rigid tubes
Dip Modules 906121 Dip Module, Dual Solution, RDX-XL 195, 50cm deck height, rigid tubes, split door
Dip Modules 118928 Recirculation Dip Module, single solution, 50 cm deck height, rigid tubes
Dip Modules 902363 Autofill Dip Module, dual solution, RDX-XL 175, 75 cm, J-tube
Dip Modules 904577 Autofill Dip Module, single solution, RDX-XL 100, 50 cm, J-tube 1/2" SolutionTube
Dip Modules 905974 Assy, Dip Module, Dual Solution, Autofill, 50CM/Ridgid, RDX-XL 195
Dip Modules 905604 Assy, Dip Module, Dual Solution, Autofill, 75CM/J-Tube/50cmStraight, RDX-XL 175
Dip Modules 904592 Kit, Retrofit, Autofill Dip Module, dual solution, RDX-XL 195, 75 cm, J-tube
Dip Modules 902060 Autofill Replenishment System, RDX-XL
Dip Modules 904566 Autofill Replenishment System, RDX-XL Single Solution
Dip Modules 119339 Dip Module, single solution, 50 cm deck height, stainless steel tank
Process Door 111884 Full Door
Process Door 904535 25cm Split Door
Process Door 904530 50cm Split Door
Process Door 119152 Full Door
Process Door 904536 25cm Split Door
Process Door 904537 50cm Split Door
Process Door 904538 75cm Split Door
Process Door 115283 Full Door
Process Door 904539 25cm Split Door
Process Door 904540 50cm Split Door
Process Door 904541 75cm Split Door
Process Door 905975 50cm Split Door Reflective Cure
Rear Door 121385 RDX-XL 175/195 Split Rear Door
Machine 122589 Vapor sensor package for ethanol
Machine 122588 Vapor sensor package for isopropanol
Machine 119701 UV Monitoring Software for UVM 455 UV Modules
Machine 120633 Assy, Dip Tube Extension, RDX-XL (All Sizes)
Machine 904098 Assy, Riser, 25 cm, RDX-XL
Machine 905433 Assy, Riser, 50 cm, RDX-XL
Machine 906017 Assy, Riser, 75 cm, RDX-XL
Machine 115903 Seismic hold down bracket
Machine 118832 Barcode scanner and software
Dip Modules 902913 Custom Dip Module, Large Funnels

All of Your Coating Needs in One Place

Every medical device is unique and bringing it to market is a major challenge. That’s why Harland’s Coatings 360 approach tailors a complete answer to your distinct product coating needs and goals. We’re the industry’s only comprehensive source for high-performance coatings, equipment and production coating services—everything you need to coat your medical device on time and within budget. We provide it all in-house, so when you partner with us, you have one resource for everything coatings.

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